Forklift Battery Safe Installation and Charging
Forklift batteries are pretty big and are really expensive pieces of machines. They weigh thousands of pounds. The job of installing and charging these batteries is something which will have to be really planned out ahead of time so as to make sure that these methods are able to be done safely and properly. Maintaining a sound charging method and proper handling can majorly increase the battery's usual life span.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20 percent capacity. By charging the battery when it is more than 20 percent, the battery's lifespan could actually be shortened. On about every 5th charge cycle, the charger should be set on the equalize or weekend setting, depending on what type of charger you are using.
The charging cycle must never be interrupted. As soon as the charge cycle is complete, you should avoid utilizing the battery for several hours. By practicing these procedures, you would be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common mistake which could inadvertently cause damage to both the forklift and the charger. It is also very important that the amperage of the battery should match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This would shorten the battery life greatly and may even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation happens, a technician must be called to be able to re-set the charger prior to charge being able to begin.